Case Study: How Blower Door Testing Improved Energy Efficiency in a Historic Bethlehem Home
Introduction to Blower Door Testing
Historic homes provide a unique charm and character that modern buildings often lack. However, they also come with their own set of challenges, particularly when it comes to energy efficiency. One effective method for addressing these challenges is through blower door testing. This technique helps identify air leaks and inefficiencies in a building's envelope, offering a clear path to improving energy performance.
In this case study, we explore how blower door testing was used to improve the energy efficiency of a historic home in Bethlehem. By examining the process and results, we aim to showcase the potential of this method in enhancing the sustainability of older properties.

Understanding the Need for Energy Efficiency
Older homes are often notorious for being energy inefficient due to their age and the materials used during construction. In the Bethlehem home, the heating and cooling costs were significantly higher than average, prompting the homeowners to seek solutions. A comprehensive energy audit was conducted, which identified blower door testing as a crucial step in pinpointing areas of concern.
The goal was to reduce energy consumption while maintaining the home's historical integrity. This meant that any modifications needed to be subtle and minimally invasive, making blower door testing an ideal choice.
What is Blower Door Testing?
Blower door testing involves using a powerful fan mounted in the frame of an exterior door. This fan pulls air out of the house, lowering the interior air pressure. The higher outside air pressure then flows in through all unsealed cracks and openings, making them easier to detect with an infrared camera or smoke pencil.
The test provides a quantitative measure of air infiltration, allowing homeowners to understand where leaks are occurring and how severe they are. This information is critical in prioritizing repairs and improvements.

The Testing Process
For the Bethlehem home, the testing process began by sealing all windows, doors, and vents to ensure accurate results. The blower door apparatus was then set up and calibrated to measure the rate of air leakage accurately.
During the test, specialists moved throughout the house with a thermal imaging camera. This technology allowed them to visualize temperature differences and identify areas where outside air was entering the home. The combination of these tools provided a detailed map of problem areas.
Key Findings
The blower door test revealed several key areas for improvement in the Bethlehem home:
- Gaps around window frames
- Poorly sealed attic access points
- Inefficient weather stripping on doors

Implementing Solutions
Armed with the data from the blower door test, the homeowners embarked on a targeted strategy to seal leaks and improve insulation. Weather stripping was replaced, window frames were caulked, and additional insulation was added to the attic. These measures were chosen for their effectiveness and minimal impact on the home's historical appearance.
By addressing these specific issues, the homeowners were able to significantly reduce their energy consumption, leading to lower utility bills and a more comfortable living environment.
Conclusion
This case study highlights the transformative potential of blower door testing for historic homes. By identifying and addressing air leaks, homeowners can not only improve energy efficiency but also enhance the comfort and sustainability of their properties.
The Bethlehem project serves as an inspiring example for other owners of historic homes. Through careful analysis and targeted interventions, it's possible to preserve the character of these beautiful structures while bringing them into alignment with modern energy standards.
